Refractory Ceramic Fiber Module
Our Refractory Ceramic Fiber Module is an advanced insulation solution designed for high-temperature industrial applications. Manufactured from premium-grade ceramic fiber blankets, these modules are compressed and pre-fabricated into modular units with integrated anchoring systems for quick and efficient installation. Offering exceptional thermal resistance, low heat storage, and superior energy efficiency, they are engineered to withstand temperatures ranging from 1050°C to 1430°C (1922°F to 2600°F). Available in various densities and thickness options, our modules provide tailored insulation for demanding environments.
Key Features:
Outstanding Heat Resistance: Maintains structural integrity in extreme temperatures, ideal for prolonged high-heat exposure.
Rapid Installation: Pre-assembled with anchoring systems for fast, secure, and hassle-free furnace lining setups.
Energy Efficient: Low thermal conductivity and minimal heat storage reduce energy consumption and operational costs.
Vibration & Shock Resistance: Durable design withstands mechanical stress, thermal cycling, and chemical corrosion.
Customizable Design: Available in multiple configurations to fit specific furnace geometries and performance needs.
Environmentally Safe: Inorganic composition ensures no harmful emissions during heating.
Applications:
✓Petrochemical Industry: Used in cracking furnaces, reformers, and flue systems to provide reliable insulation and enhance process efficiency.
✓Steel Industry: Ideal for lining annealing furnaces, ladle covers, and reheating furnaces, ensuring consistent heat retention and worker safety.
✓Ceramic Industry: Applied in tunnel kilns, shuttle kilns, and kiln cars to maintain uniform temperatures and improve product quality.
✓ Heat Treatment Facilities: Supports annealing, tempering, and normalizing furnaces with stable insulation for precise thermal control.
✓ Power Generation: Insulates boilers, turbines, and exhaust ducts to optimize energy use and reduce heat loss.
✓Incinerators & Waste Management: Provides robust lining for high-temperature incineration systems, ensuring durability and compliance with environmental standards.
| Product Name | Common | Standard | High Purity | High Alumina | Zirconium Alumina | Zirconium Containing |
|---|---|---|---|---|---|---|
| Classification Temp (°C) | 1050 | 1260 | 1260 | 1300 | 1300 | 1430 |
| Recommended Max Usage Temp (°C) | ≤950 | ≤1100 | ≤1150 | ≤1200 | ≤1200 | ≤1250 |
| Product Code | MYTX-PT-03 | MYTX-BZ-03 | MYTX-GC-03 | MYTX-GL-03 | MYTX-DG-03 | MYTX-HG-03 |
| Linear Shrinkage (%) | 950°C×24h≤4 | 1000°C×24h≤4 | 1100°C×24h≤4 | 1200°C×24h≤4 | 1250°C×24h≤4 | 1350°C×24h≤4 |
| Theoretical Bulk Density (kg/m³) | 180~240 | |||||
| Al2O3 | ≥40 | ≥43 | ≥44 | ≥52 | ||
| Al2O3 + SiO2 | ≥95 | ≥97 | ≥98.5 | ≥98.5 | - | - |
| Al2O3 + SiO2 + ZrO2 | ≥99 | ≥99 | ||||
| ZrO2 | 5~7 | ≥15 | ||||
| Fe2O3 | ≤1.0 | ≤1.0 | ≤1.0 | ≤1.0 | ≤0.5 | ≤0.5 |
| Product Size (mm) | Customized upon request | |||||
Why Choose Our Ceramic Fiber Modules?
Our Refractory Ceramic Fiber Modules are designed to maximize furnace productivity while minimizing maintenance and energy costs. Their innovative anchoring systems and high-quality materials ensure long-lasting performance in the harshest industrial conditions. Perfect for upgrading existing linings or building new systems, these modules deliver unmatched reliability, flexibility, and thermal efficiency to meet your operational goals.
For more details on how our ceramic fiber modules can enhance your thermal management, contact us now!